Schwarze Pumpe Part 1: First Operational CCS Plant Captures Carbon, Will it Lead to “Clean Coal”?

 

Climate Protection: International Cooperation on Climate and Energy

This post is part of a special series of reports based on a recent trip to Germany as a guest of the Foreign Ministry to examine the country’s climate and energy policies.

Rising up from the eastern German countryside at Spremberg near the Polish border, the two cone-shaped stacks stand as towering white monoliths jutting into the steel-grey sky. Next to the large 1600 megawatt lignite coal-fired plant at Schwarze Pumpe stands a relatively small addition of tanks, towers, and pipes that comprise a 30-megawatt coal-fired boiler able to capture and ready to store its carbon emissions using Carbon Capture and Storage (CCS) technology.

The purpose of the Schwarze Pumpe plant is to demonstrate the technology. As a test facility, it does not contribute power to the grid. Vattenfall sells the steam generated that would otherwise turn a power-generating turbine to a neighboring paper mill.

Schwarze Pumpe was built and is operated by Vattenfall, a Swedish-based power utility and one of the largest operating throughout Northern Europe. After completing an initial CCS test project in 2001, Vattenfall began the development of the Schwarze Pumpe pilot plant in 2004. Construction began in 2007, and the CCS plant started operation in September 2008.

As of last week, when we visited the plant, Schwarze Pumpe had captured approximately 1000 tons of CO2 (more on the crucial storage part of the equation in part 2) through the Oxyfuel process.

Three ways to capture carbon

There are three essential technologies available to separate carbon from flue gas when burning coal:

  1. Pre-combustion (coal gasification)
  2. Post-combustion
  3. Oxyfuel

The pilot project shown next to the larger power plant at Schwarze PumpeThe Oxyfuel process burns fuel with pure oxygen as the primary oxidant instead of air. By removing the nitrogen component, the resulting flame temperature is increased, and thus, the Oxyfuel combustion method has been historically used for cutting metals, especially steel. But to capture carbon, we aren’t interested in higher burn temperatures (in fact, we need to cool it down) but in the separation of nitrogen from the input air. When this air is further injected with recirculated flue gas, the combustion temperature is reduced, and the CO2 concentration of the flue gas is well over 90%. Once the water vapor is condensed out, what is left is almost pure CO2, ready for liquefaction and further processing for transportation and storage.

The CCS Method of Choice

For Vattenfall, the Oxyfuel method offers the best option for CCS:

  • It has the highest CO2 capture rate – over 90%
  • It builds on the conventional power plant process, using components and processes already well-understood and developed
  • It provides the optimal potential for efficiency gains in the process
  • The investment and operational costs are clearly defined

Vattenfall says they are still researching the pre and post-combustion methods of CCS, but they are betting most of their resources on Oxyfuel as the method of choice. The Schwarze Pumpe facility was built with a €70 million investment. €10 million per year for the next three years has been allocated for operation and testing. The total cost of Vattenfall’s entire CCS research project is €270 million.

Improving Efficiency, Testing Economic Viability

Schwarze Pumpe proves that the technology works. Over the next few years, Vattenfall engineers seek to improve plant efficiency and reduce operating costs. The key target to the economic success of the Oxyfuel CCS process is operating a full-scale plant with a per-ton carbon cost just below that of a carbon trading certificate traded on the EU Carbon Trading Scheme (EUETS), or what is expected to be somewhere around 26 euros per ton of carbon. Above that target, plant operators have little incentive to add CCS to their existing plants.

Efficiency in plant operation and energy use is a crucial area Vattenfall seeks to address in the coming years. While the Oxyfyuel method is well understood with readily available parts, the air fractionation process and CO2 compression are energy-intensive, thus reducing and requiring increased input energy from the plant to achieve.

The process now operates at about 42%, with a 50-55% target efficiency.

CCS: What About the Storage?

In the next post on the Schwarze Pumpe project, we’ll look at the issue of carbon storage and sequestration, the thornier of the two challenges with CCS technology.

The Oxyfuel process at Schwarze Pumpe

Thomas Schueneman
Thomas Schuenemanhttps://tdsenvironmentalmedia.com
Tom is the founder and managing editor of GlobalWarmingisReal.com and the PlanetWatch Group. His work appears in Triple Pundit, Slate, Cleantechnia, Planetsave, Earth911, and several other sustainability-focused publications. Tom is a member of the Society of Environmental Journalists.

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  1. Please forward this message to the appropriate evaluator. Do you have a market for excess lignite from your plant? We are in the market for a oxidized lignite source from which we can manufacture a valuable environmental detox product? TKU Frank Matt

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